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TaskMate Robotic Systems

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Robotic Systems Increase Flexibility and Productivity in Multi-SKU Packaging Lines

March 2009, Blacksburg, VA — Ongoing demands for faster production speeds, greater flexibility, and faster return on investment (ROI) make the TaskMate™ Robotic Systems from ESS Technologies, Inc. ideal for multi-SKU packaging operations. ESS Technologies, Inc. integrates a FANUC robot, ESS-designed end-of-arm tooling (EOAT), controls, and programming to create a robotic cell that increases productivity and flexibility in a number of packaging processes.

The TaskMate™ system integrates easily with existing packaging lines to facilitate high speed machine loading/unloading, product collation, and product assembly. Other ESS robotic systems provide high speed case packing and palletizing. By providing fast cycle times and greater flexibility for product handling, robotic systems offer a solution to keep packaging lines running at optimum efficiency while reducing labor costs, scrap and re-work. Capable of integration with fillers/cappers, tube fillers, cartoners, wrappers, and case packers, TaskMate™ systems offer custom vacuum or gripper style EOAT for handling any product, such as medical devices, test kits, vials, test tubes, bottles, jars, bags, cartons, and pouches. Programming for multiple SKUs can be provided along with quick-change EOAT to allow the system to handle a variety of products on the same packaging line.

Monoblock Fillers/Cappers

Cartoners

Case Packers

TaskMate(R) Robotic Systems

Medical Device Assembly Systems

Pallet Cells/Depalletizers

OEM Equipment

Custom Designed Equipment

System Integration

Track and Trace Integration

Turnkey Services

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Application Notes

A number of FANUC robots may be specified, depending on the payload and reach requirements of the application. The robotic cell has a very small footprint, and tool-free changeover typically occurs in three minutes or less. TaskMate™ robotic systems have the advantage of reducing repetitive motion for personnel while allowing the integrated packaging equipment to operate at peak productivity. ESS is an authorized FANUC systems integrator and FANUC’s strategic partner for pharmaceutical end-of-line packaging and palletizing in North America as well as a system integrator of OEM packaging machinery. As such, ESS offers years of experience integrating robotic systems with secondary medical device packaging equipment such as cartoners, wrappers and case packers. The system can also be used in primary packaging systems for tube fillers and Monoblock fillers/cappers. The flexibility of the robotic system allows it to integrate into a variety of new or existing packaging lines. The end result is increased line productivity and OEE while providing a fast ROI.

About ESS Technologies, Inc.

ESS Technologies, Inc., founded in 1993, specializes in complete packaging line design, equipment manufacturing, and integration. Our expertise includes filling/capping equipment, robotic palletizing systems, automatic cartoners, case packing equipment, custom designed solutions for medical device assembly and pharmaceutical packaging, and integrated robotics. Engineered for reliability and efficiency, ESS Technologies’ products offer you tomorrow’s packaging technology today.
 
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FANUC System IntegratorMember - PMMIAssembled in the USA




3160 State Street • Blacksburg, VA 24060
Phone: (540) 961-5716 • Fax: (540) 961-5721
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